BOPP tapes are quite indispensable in many industrial applications of this fast-moving world of efficiency and reliability. Be it for packaging, sealing, or for labels—this flexible adhesive tape has been the answer to more businesses than to any other. Be it among the major list of BOPP tape manufacturers in India, Flexibond Tapes is all happy to provide leading-edge products fit for its customers. Follow me into this blog as we take you through the interesting process of manufacturing of BOPP tapes from raw material to final product.
What is BOPP Tape?
BOPP stands for Biaxially Oriented Polypropylene. It is a film type that originates from plastic, and while it is oriented, it is unique because it is stretched in both directions along which it is manufactured—machines and transverse. This makes it elastic and strong. The result of such a unique manufacturing process is tape with excellent clarity, strength, and durability; therefore, it’s adaptable to various uses.
The company specializes in producing different types of BOPP tapes. These include printed BOPP tape, packing BOPP tape, and color BOPP tape. Quality and innovation are the standards by which Flexibond Tapes always stands as a true partner for diverse businesses.
Step 1: Sourcing Raw Materials
Manufacturers begin the manufacturing process by purchasing high-quality raw materials. One major raw material used in the production of BOPP tape is polypropylene resin. It is a product from petroleum. It is such kind of a resin that the film needs so as to be robust yet light.
We obtain the polypropylene resin and try to source specialty adhesives, which may enhance the adhesive strength of the tape. Adhesives prove to be quite critical in equipping the tape with the ability to self-mount on surfaces, thereby making the product very vital to packaging and sealing.
Step 2: Film Extrusion
The following is the stage of film extrusion. Polypropylene resin is fed into the extruder, melted, and heated. The plastic is then forced through a die, which assumes a thin-film shape. This is very crucial because it will determine how thick and wide the BOPP tape shall be. Flexibond Tapes can customize to match the specific needs of our clients.
Then it is cooled down and allowed to solidify after the stage of extrusion to come out as a flattened BOPP film from which our BOPP tape products originate.
Step 3: Biaxial Orientation
Once we get hold of the BOPP film, then we decide to opt for biaxial orientation. Here, the film is stretched in both the machine and transverse direction. This double stretching enhances the tensile strength of the film as well as its clarity, allowing it to bear various stresses without tearing.
Important for good quality BOPP tapes is the biaxial orientation, so the tape also withstands a strong impact besides keeping up properties under severe conditions.
Step 4: Coating with Adhesive
Next to film orientation is the process of adhesive coating, which is a crucial stage in the manufacture of the tape because it determines the ability of the tape to stick onto surfaces. At Flexibond Tapes, we have the best coating technology that aims at achieving uniform and even application of adhesion at all points on the surface of the film.
The choice of adhesive is governed by the type of application that will be made by the tape. As an example, the BOPP packing tapes will be made with a more aggressive adhesive in view of the fact that the film has to withstand the worst abuses that take place in transportation and handling, whereas other formulations can be used when producing printed BOPP tapes, allowing them to print without having to utilize their adhesive properties.
Step 5: Printing (For Printed BOPP Tape)
Printing capabilities are available when the tape is to be printed. We offer in-house custom printing at Flexibond Tapes and permit your customer branding, logo, or any other design to be added to the tape. This enhances the appearance of a product and is useful for branding purposes or marketing.
Usually, the printing process is done with flexographic or rotogravure techniques to ensure a very high standard quality and vivid print with excellent durability and resistance to wear.
Step 6: Slitting and Rewinding
The BOPP film is slit to customers’ various widths after applying the adhesive and finishing any printing. This way, the tape becomes available in a number of widths and could be generally used for a large variety of applications.
After slitting, the tape is rewound onto a core, packaged, and shipped. This preparation stage ensures that the tape will be dispensable during application.
Step 7: Quality Control
Quality control forms an integral part of Flexibond Tapes. All batches of BOPP tape are strictly tested and checked before the final product leaves our premise. We check for adhesion strength, thickness of film, clarity of the film, and defects.
It puts Flexibond Tapes in the premier league of BOPP printed tape manufacturers in India, and an organization that companies can rely on for high-quality packing solutions.
Step 8: Packaging and Distribution
Once all the tests are done, the tapes are packed and shipped out. Packaging from Flexibond Tapes is given a lot of importance to ensure our product reaches the clients in prime condition.
Our packaging team is efficient in the distribution after packaging, which responds to the demand of the customers, either in quantity or in bulk order. And as a prime packing BOPP tape manufacturer in India, we emphasize timely deliveries and customer satisfaction.
Conclusion
Thus, the making of BOPP tape carves out the travel of raw material to a versatile and indispensable product. As one of the major BOPP tape manufacturers in India, this thirst for superiority hangs over every step of manufacture. Be it printed BOPP tape, packing BOPP tape, or color BOPP tape—we have just the right blend of expertise and experience to bring solutions to your very doorstep.
Packaging solutions, in a world where it’s viewed as paramount, would mean making the best BOPP tapes with integrity of the products and meeting customer satisfaction. Trust Flexibond Tapes to bring you all the requirements you could ever need for BOPP tape and experience the quality and reliability that make us stand out from the rest.
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